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Metal Seated Ball Valve
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Metal Seated Ball Valve

Metal Seated Ball Valve

Metal Seated Ball Valve provide a tight shut-off by utilizing a coating that mates the ball to the seat. Common applications include high-pressure steam and corrosive and erosive services. Available in a wide range of body materials and end connections, Metal Seated Ball Valves provide long service life and tight shut-off for many applications where other valves may fail prematurely.
Metal Seated Ball Valve is manufactured for high temperature up to 540℃ (may be higher based on the material of body and trim) or abrasion resistance. Metal Seated Ball Valves are Zero leakage (bubble tight seal). Metal Seated Ball Valve is also called metal to metal ball valve, as the seat and ball are made from metal.
For metal seated ball valve, the seat ring and ball are precisely machined, coated by high velocity oxygen fuel(HVOF) coating process and lapped to match ball, creating a positive seal for bubble-tight performance. Relia Metal seated trunnion ball valves have many advantages such as excellent corrosion & wear resistance, tight shut-off, smooth control, low torque, wide temperature & pressure range, as well as stability under pressure. Metal seated ball valve provide long service life with outstanding fugitive emissions performance and low operating torques in even the toughest applications.

Metal seated ball valve for severe services: high temperature, hight pressure and abrasive service; metal seated floating and trunnion mounted ball valves with zero leakage, meeting En 12266-1 rate A.
We have side entry and top entry metal seated ball valves. Metal seated ball valves are ideal for isolation purpose.
Our Metal seated ball valve have advantages, such as excellent corrosion & wear resistance, tight shut-off, smooth control, low torque, wide temperature & pressure range, as well as stability under pressure.
Hongar Valve is a metal seated ball valve manufacturer & supplier in China, with API 6D, API 607 and CE Certificate, providing best price metal seat ball valves.
The seat ring and ball are precisely machined and lapped to match ball, creating a positive seal for bubble-tight performance. Metal seated ball valve provides long service life with outstanding fugitive emissions performance and low operating torques in even the toughest applications.

 

Type: Metal Seated Floating Ball Valve/Metal Seated Trunnion Ball Valve

Body Material :Carbon Steel, Low Temperature Carbon Steel, Stainless Steel, Duplex Steel

Ball/Seat Surface: Stellite, Tunsten Carbide, Chrome Carbide

Size Range :1/2"-48" (DN15-DN600)

Class Rating :ANSI Class 150-2500 (PN20-PN420)

End Connection :Butt Welding, Flanged, Hub

Operator :Lever, Worm Gear, Electric, Penumatic, Hydraulic

Temperature:-196°C – 816°C (-320°F – 1,500°F)

Metal seated ball valve for high temperature

The split seat design (Part No. 5) for high temperature metal seated ball valve provides freedom for thermal expansion of the ball without jamming, even at extremely high temperatures.

 

 

Zero leak metal seated ball valve

 

 

The sealing between the seat and body is O-ring. It is designed for temperature below 150˚C and zero leakage warrenty. This design is for gas comprssion project ect.

 

 

Leakage Rate:

 

 

Zero leakage available (MUCH higher level than ANSI/FCI 70-2 Class V shut-off, Class VI).

 

 

Types:

 

 

Metal seated trunnion ball valves and metal seated floating ball valves.

Metal Seated Trunnion Mounted Ball Valves are split-body, trunnion-mounted ball valve with spring-loaded seats with cavity relief, they are double block-and-bleed capability.

Metal seated floating ball valve is with Zero leakage for high­temperature operating conditions. Furthermore, seats with hard surface materials in Chromium Carbide, Tungsten Carbide or Stellite are also available. All Relia floating ball valve are Antistatic Design and Automatic Body Cavity Relief.

Metal seated floating ball valve series includes a specific model for highly abrasive catalyst services or with the presence of solids, called SAT3.

 

 

Applications:

 

 

Oil & Gas

Refining / Petrochemical

Chemical Process

Power Generation

Pulp & Paper

Mining

 

 

Features & Benefits

 

 

a) Unique, the metal seated ball valve with patented single-seat ball valve design. It has a flat spring set acting through a hard-faced bearing against the bottom ball shaft which provides sufficient initial ball-seat load for valve tightness, even at low delta P.

b) Metal seated ball valve proven in qualification tests and field operation to be solids–proof, even for the toughest applications on slurry service with solids particles.

c) Tightness rates: Allowable leakage rate at full Delta P: ASME/ FCI 70-2 Class VI/V. Tighter shutoff available upon request.

The leakage rate also can be customization from end-user request

d) The metal seated ball valve with standard extension bonnet/stem, whose design base on the different temperature range.

e) Uni-directional or bi-directional sealing

Explosive Drawings for Metal Seated Floating Ball Valve

Surface Coatings for Metal Seated Ball Valve

Unlike surface treatment methods whereby the existing surface is changed by diffusion, in surface coating an outer layer of new material is generated on the surface. The following types of surface coating methods are available in the Habonim metal seated range; chromium carbide with nickel chrome binder (Cr3C2), tungsten carbide with cobalt binder (WC-Co), and stellite welding.

 

 

Types of Metal Seated Ball Valves:

 

 

Metal Seated Trunnion Mounted Ball Valves are split-body, trunnion-mounted ball valves with spring-loaded seats with cavity relief, they are double block-and-bleed capability.

Metal seated Floating ball valve is with Zero leakage for high­temperature operating conditions. Furthermore, seats with hard surface materials in Chromium Carbide, Tungsten Carbide, or Stellite are also available. All Relia floating ball valves are Antistatic Design and Automatic Body Cavity Relief.

No.

Part Name

WCB/F316+Stellite

LCB/F316+TCC

CF8M/F316+Cr3C2

1

Nut

ASTM A194 2H

ASTM A194 2HM

ASTM A194 8M

2

Bolt

ASTM A193 B7

ASTM A193 B7M

ASTM A193 B8M

3

Bonnet

ASTM A216 WCB

ASTM A216 WCB

ASTM A351 CF8M

4

Gasket

SS304+Graphite

SS316+Graphite

SS316+Graphite

5

Seat Seal

Graphite

Graphite

Graphite

6

Spring Seat

Stainless Steel

Stainless Steel

Stainless Steel

7

Spring

Inconel X-750

Inconel X-750

Inconel X-750

8

Seat

A182 F316+Stellite

A182 F316+TCC

A182 F316+Cr3C2

9

Ball

A182 F316+Stellite

A182 F316+TCC

A182 F316+Cr3C2

10

Body

ASTM A216 WCB

ASTM A216 WCB

ASTM A351 CF8M

11

Stem

ASTM A182 F316

ASTM A182 F316

ASTM A182 F316

12

Thrust Washer

SS304+Graphite

SS316+Graphite

SS304+Graphite

13

Packing

Graphite

Graphite

Graphite

14

Packing Gland

ASTM A216 WCB

ASTM A216 WCB

ASTM A351 CF8M

15

Bolt

ASTM A193 B7

ASTM A193 B7M

ASTM A193 B8M

16

Nut

ASTM A194 2H

ASTM A194 2HM

ASTM A194 8M

17

Lock

Cast Iron

Cast Iron

Cast Iron

18

Hand Stop

Carbon Steel

Carbon Steel

Carbon Steel

19

Lever

Carbon Steel

Carbon Steel

Carbon Steel

20

Gasket

Carbon Steel

Carbon Steel

Carbon Steel

21

Stud

ASTM A193 B7

ASTM A193 B7

ASTM A193 B7

 

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